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Airplane hangar: the ultimate guide to design and construction (1)click here

Airplane hangar: the ultimate guide to design and construction (2)

When designing a airplane hangar, it is crucial to plan the location of entrances, exits and doors appropriately. This is not only related to the ease of access to the aircraft, but also involves the daily operation of maintenance personnel and the setup of evacuation routes. A well-designed entrance/exit layout can significantly improve operational efficiency while ensuring smooth maintenance and emergency handling.
Common types of airplane hangar doors

There are a variety of airplane hangar doors of different designs on the market, each with their own unique functions and scenarios of application. Here are some common types of airplane hangar doors:

  • Single-piece sliding door: this door slides parallel to the airplane hangar wall and is suitable for hangars with more compact space. It is easy to operate and takes up less space, but needs to ensure that the sliding track is unobstructed.
  • Folding door: Folding door consists of multiple panels that can be folded open and closed like an accordion. This design not only saves space, but also significantly reduces the opening and closing time of the door, suitable for frequent occasions.
  • Roller shutter doors: Roller shutter doors can be raised and lowered vertically and fully rolled up to the top of the door, maximizing the use of horizontal space. This type of door is ideal for hangars that are compact and require efficient access.
  • Bi-parting doors: Bi-parting doors usually consist of two large door panels that open to either side like a traditional gate. This design is suitable for spacious hangars and can provide a generous entry and exit aisle, but requires a larger exterior space to accommodate the open door panels.

Choosing the right type of airplane hangar door requires not only consideration of existing space conditions, but also frequency of operation, emergency requirements and maintenance procedures to ensure that the door is designed for both daily use and to provide quick access and egress in an emergency.

Hangar floors need to have a high load-bearing capacity to support the weight of various types of aircraft and to withstand frequent ground equipment operations. In addition, the flooring material must also have excellent abrasion resistance, to ensure that the ground is not easy to wear in the process of long-term use, thus extending the service life of the airplane hangar.

In order to protect the safety of aircraft and personnel, airplane hangar flooring also needs to have good anti-skid performance, especially in the case of wet ground or the presence of oil. Anti-slip flooring can effectively avoid personnel slip and fall and accidental movement of equipment, thus enhancing overall safety.

Common hangar flooring materials on the market include concrete floors, ceramic tile floors, and epoxy floors, each with their own unique benefits and limitations.

  • Concrete Floors: Concrete floors are known for their excellent load-bearing capacity and can easily support the weight of large airplanes. However, their surface is rough and not easy to clean and maintain, especially when stained with oil.
  • Tile floors: Tile floors are not only aesthetically pleasing, but also easy to clean, making them particularly suitable for environments where high standards of hygiene need to be maintained. However, the bearing capacity of tiles is relatively weak and is not suitable for frequent movement of heavy equipment and airplane hangars.
  • Epoxy resin flooring: As a high-performance flooring material, epoxy resin flooring is superior in all aspects, combining high load-bearing capacity, good abrasion resistance and excellent anti-slip performance. In addition, epoxy flooring is smooth, easy to clean and aesthetically pleasing, making it an ideal choice for most hangars, but its higher construction and material costs are factors to consider.

Choosing the right airplane hangar flooring material needs to take into account actual usage requirements, budget and maintenance costs to ensure a clean and tidy working environment while ensuring safety and durability.

airplane hangar Tent

There are several prominent airplane hangar flooring companies in the United States that are widely acclaimed by their customers for their quality products and excellent services. Below are a few of these prominent companies:

  • Swisstrax Flooring: Swisstrax is known for producing durable and easy-to-clean flooring materials. Not only do their products have good load-bearing capacity, they are also quick to install and remove, making them ideal for airplane hangar environments that require frequent cleaning and maintenance.
  • Rubaroc: Rubaroc specializes in rubber flooring with excellent slip and abrasion resistance. This flooring material is particularly suitable for wet or frequently oiled hangars, providing additional safety for aircraft and personnel.
  • ArmorPoxy and Epoxy-Coat: These two companies are major suppliers of epoxy floor coatings and offer high-performance flooring solutions for all types of aircraft hangars. Their epoxy flooring is not only highly resistant to abrasion and skidding, but also resists chemical attack, ensuring the long-term stability and aesthetics of airplane hangar floors.

Apart from offering a wide range of flooring solutions, these companies also emphasize on after-sales service and customer experience. Before making a purchase decision, we recommend you to go online to check their existing customer reviews to understand the real feedback from different users, from which you can evaluate their after-sales service and cooperative attitude in order to make the most suitable choice.

By learning more about their product features and testimonials, you will be better able to choose a flooring solution that suits your airplane hangar needs and ensures a safe, durable and easy-to-maintain floor.

To ensure that airplane hangar interiors are well lit and provide a safe and comfortable working environment, here are a few common and recommended lighting system options:

  • LED Lighting Systems: Favored for their high efficiency, long life, low energy consumption, and high brightness, LED lighting provides an even, bright illumination that ensures that every corner of the hangar interior is well lit. At the same time, LED fixtures last much longer than traditional lighting, reducing replacement frequency and maintenance costs.
  • Sensor Lighting System: The sensor lighting system automatically adjusts the brightness of the lighting according to the activity in the airplane hangar. This not only provides ease of operation, but also significant energy savings. Sensor lighting systems can reduce brightness or turn off the lighting when there is no activity, and quickly provide sufficient light when there is activity, which has a significant effect on energy saving and environmental protection, as well as reducing operating costs.
  • Emergency Lighting Systems: In the event of a power outage, fire or other emergency, it is critical to have a reliable emergency lighting system. Emergency lighting systems typically include emergency lights and emergency exit signs to ensure that under all circumstances, airplane hangar occupants are provided with the necessary illumination and instructions for safe evacuation. In the absence of normal power, emergency lights will automatically illuminate, providing enough light to help personnel find emergency exits.

By considering the above lighting systems together, you can create an efficient, safe and energy-saving lighting environment for your airplane hangar. This not only improves the convenience of daily operations, but also provides reliable lighting in the event of an emergency.

Airplane hangars need to be equipped with effective heating systems for the following main reasons:

  • Preventing icing: Properly heated hangars prevent surface icing during parking and ensure that aircraft remain dry and ice-free prior to takeoff. This is critical for safe flight, as icing not only adds weight to an aircraft, but can also affect its aerodynamic performance.
  • Protecting equipment: Cold weather is potentially harmful to an airplane’s electronics, hydraulics and other critical components. Cold temperatures can cause liquids to solidify, materials to become brittle and equipment to fail. A reliable heating system keeps the temperature inside the hangar relatively constant, preventing equipment from freezing and the effects of temperature fluctuations, thus ensuring the proper functioning of the aircraft’s systems.
  • Provides a comfortable working environment: Providing the right temperature in the hangar can significantly improve the comfort of maintenance personnel. In cold weather conditions, a warmer working environment helps to improve efficiency and maintenance quality, ensuring that staff can concentrate on maintenance and overhaul work efficiently.
  • Extend aircraft life: Aircraft exposed to cold conditions for long periods of time make components more susceptible to wear and corrosion. This situation makes the role of the heating system particularly important. By keeping the temperature in the hangar stable, the aging of aircraft materials and components can be slowed down, thus extending the life of the aircraft and reducing the high cost of frequent maintenance.

Aircraft hangars should be equipped with a range of appropriate security features to ensure the safety of people and property. The following are key safety measures:

  • Fire extinguishing system: An efficient fire extinguishing system is essential for every hangar. Whether it is an automatic sprinkler system, a foam fire extinguishing system, or a dry powder fire extinguishing system, it should be selected and installed according to the specific risk and environment in order to quickly control and extinguish the fire.
  • Emergency exits: In the event of an emergency, it is vital to ensure that personnel can be evacuated quickly and safely. A sufficient number of emergency exits should be arranged in the hangar and it should be ensured that these exits are unobstructed at all times. At the same time, clear emergency exit signs should be provided so that personnel can quickly find the nearest escape route.
  • Fire extinguishers: portable fire extinguishers should be reasonably arranged in the hangar according to the specific area and needs. Fire extinguishers should be regularly inspected and maintained to ensure that they are ready for use. In addition, different types of fire extinguishers, such as foam fire extinguishers and carbon dioxide fire extinguishers, should be provided to cope with different types of fires, e.g., oil fires and electric fires.
  • Safety signs: Proper safety signs are an important part of ensuring the safe operation of a hangar. These signs include fire prevention signs, warning signs, operating instructions, etc., to help personnel understand the hazardous areas in the hangar, how to use the equipment and safety precautions. Clear, easy-to-understand safety signs help raise personnel’s safety awareness and reduce accidents.

By utilizing a combination of these security features, the hangar is able to provide a full range of security for people and property, thus ensuring safe and efficient day-to-day operations.

Without compromising operation and safety, the hangar can be reasonably furnished with appropriate furniture to enhance the comfort and functionality of the working environment. The following are specific recommendations:

  • Furniture for lounge area: A comfortable lounge space can be set up in the hangar with comfortable sofas and chairs for staff to use during breaks. Choose furniture that is lightweight and easy to move around so that the layout can be readily adjusted according to work demands. This not only provides a place to relax, but also enhances the overall comfort of the work environment and employee satisfaction.
  • Storage facilities: For proper storage of documents, tools and other miscellaneous items, you can install lockers and storage shelves. Choosing a durable and space-efficient storage solution ensures that it can accommodate a variety of items that need to be stored while keeping the hangar clean and well-organized. Labeling the contents of individual lockers and storage shelves will make it easier for staff to locate and return items, increasing efficiency.
  • Configuration of workspace: Dedicate workbenches and work areas within the hangar for simple repairs, DIY projects or other work activities. Workbenches should be sturdy and durable, and equipped with the necessary electrical outlets and tool hooks to meet a variety of work needs. Work areas should be ergonomically designed to ensure that staff are able to operate in the most comfortable position, thereby increasing productivity and reducing fatigue.

By rationalizing the above furniture and facilities, the hangar will not only provide an orderly and efficient working environment, but also enhance the comfort and job satisfaction of the staff. These improvements will not affect the safety and operation of the hangar, but will effectively optimize the overall working conditions.

When designing a hangar, a variety of key factors must be considered in order to provide a safe, comfortable and efficient storage and maintenance environment. These include the size and number of aircraft, the building materials used, the choice of hangar doors and floors, ceiling heights, lighting systems and heating and other safety equipment. Proper planning and selection of materials will ensure that the hangar is not only durable and safe, but also effective in meeting all types of operational needs.

We hope you find the above information helpful. If you have any additional questions or need further advice, please do not hesitate to contact us. Whether you are looking for a permanent or temporary hangar to store vintage military aircraft, seaplanes, agricultural aircraft or any other type of aircraft, we can provide you with professional support and customized solutions to ensure that your needs are met in the most efficient manner.

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