Modular Aluminum Aircraft Hangar Solution

Project Overview

This is a case study in Europe. The client owns a private airport and requested a temporary aircraft hangar that could be quickly erected and later disassembled and relocated. This would facilitate temporary aircraft storage and maintenance.

To meet the client’s needs, Gaxtent recommended an aluminum alloy aircraft hangar. This design not only fully meets the practical requirements for aircraft storage and maintenance, but also offers excellent structural strength and stability.

Compared to traditional concrete or steel hangars, aluminum alloy hangars offer a competitive price point and lower overall construction costs. Furthermore, they can be quickly erected and flexibly relocated, saving the client significant time and operating costs.

Client Requirements

The client, an aviation services company specializing in business jet leasing and maintenance, had the following key requirements:

• Short erection period—installation and commissioning required within two weeks;
• Strong structure—resistant to strong winter winds and snow;
• Large interior space—capable of accommodating two business jets and maintenance equipment;
• High portability—facilitating disassembly and relocation to other airports.

Gaxtent Solution

The Gaxtent team custom-designed a modular temporary aluminum hangar for the client. The main structure utilizes a 6061/T6 high-strength aluminum alloy frame and a double-layer PVC membrane roof. The overall structure is lightweight yet exceptionally strong, ensuring safety while enabling efficient construction and long-term use. Highlights of the solution include:

• Lightweight, high-strength construction ensures long-term safety;
• The combination of corrugated aluminum sheeting and PVC tarpaulin provides windproof, waterproof, and thermal insulation;
• A large electric sliding door system facilitates aircraft access;
• Optional ventilation and lighting systems meet daily maintenance needs.

The entire hangar was installed in 10 days by a team of only six people, perfectly meeting the client’s schedule.

Advantages of an Aluminum Aircraft Hangar

Choosing a temporary aluminum aircraft hangar offers the optimal balance between flexibility, affordability, and safety. The following are the most recognized advantages of Gaxtent aluminum alloy hangars in actual use:

Sturdy structure, capable of withstanding winds of 100 km/h

Gaxtent hangars utilize 6061/T6 aircraft-grade aluminum alloy frames, ensuring lightweight yet possessing extremely high tensile and flexural strength.

The structure can withstand winds up to 100 km/h and snow loads of 75 kg/m2, ensuring safe aircraft parking and maintenance in deserts, plateaus, and even in extremely cold regions.

No foundation required, adaptable to various surface environments

Gaxtent hangars can be built directly on concrete, asphalt, or solid grass, eliminating the need for a permanent foundation.

This not only saves users initial construction costs but also significantly shortens the construction period, making it particularly suitable for projects such as airport expansion, emergency rescue, and temporary parking areas.

Disassembled and Reusable, Enabling More Flexible Project Relocation

Unlike traditional steel hangars, which are difficult to move once built, aluminum hangars feature a modular design and can be disassembled and assembled over 10 times.

Easy to transport and relocate, they are ideal for repeated use by airlines, flying clubs, or organizations performing mobile missions. One structure can serve multiple locations.

Low Maintenance Costs, with a Lifespan of Over 20 Years

The double-layer PVC tarpaulin is treated with waterproof, mildew-proof, and UV-resistant materials, ensuring stability in high-temperature, humid, and windy environments.

With proper maintenance, the tarpaulin has a lifespan of over 10 years, and the aluminum alloy frame can last over 20 years, significantly reducing ongoing maintenance and replacement costs.

Environmentally Friendly and Energy-Saving, In line with Green Building Principles

The Gaxtent hangar’s main structural components are 100% recyclable, ensuring true sustainability.

Additionally, the tarpaulin allows for excellent natural light transmission, reducing lighting energy consumption during the day, providing users with a more energy-efficient and environmentally friendly experience.

Modular and Scalable Design Meets Versatile Uses

Users can flexibly choose from a variety of span, height, and door configurations based on aircraft type, usage scenario, and climate.

Whether for single aircraft parking, maintenance, or storage and logistics space, Gaxtent offers customized solutions to maximize space utilization.

Customer Feedback

Customers are very satisfied with Gaxtent’s hangars.

“Gaxtent’s hangars completely exceeded our expectations. They were quick to set up, easy to use, and the overall structure was sturdy and reliable. We plan to use similar products at other airports.”

Why Choose Gaxtent’s Aircraft Hangars?

Gaxtent has over 15 years of experience in designing and manufacturing large-scale tents, and our products carry international certifications such as CE and ISO.

Our hangars offer the following advantages:

• Modular design for fast construction;
• Fully customizable dimensions, door configurations, ventilation, and lighting systems;
• On-site installation guidance and full-life after-sales support are provided.

Whether you need a temporary aircraft hangar, a mobile MRO hangar, or a semi-permanent aviation storage building, Gaxtent has you covered.We offer solutions that are safe, cost-effective, and fully reusable.